Hot Tub Forum
Original => Hot Tub Forum => Topic started by: pratzert on December 21, 2005, 07:51:46 pm
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I've got a Jacuzzi J-350 with the Corona Discharge Ozonator.
I always used to see a small stream of bubbles coming out of the heater discharge stream. I was told that the stream of tiny bubbles meant that my ozonator was working.
Now, I don't see the bubbles anymore. Is there a way for me to trouble-shoot the ozonator to see if it is running or not? I hate to have to pay a tech to come out if it's something small. But I don't know where to start.
Any help is appreciated, especially from any Jacuzzi dealers ( curent or previous) or spa techs.
Thank You ! Tim
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How long have you had your spa and did you have the air bubbles before? I would suggest that you locate the mazzie injector to which the ozone line is attached to. The ozonator has a clear plastic tube that goes to the mazzie injector which is attached to the plumbing. The line will have a white check valve attached to the line. Pull the line apart and blow into the line toward the spa plumbing until you see air bubbles coming into the footwell and then reconnect it. That will verify a clear path for the ozone to be sucked into the mazzie and produce tiny air bubbles.
We have experienced similar problems with a different spa and you may need a service call. Let me know if this creates a continus supply of air bubbles like you had before.
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The bubbles being there or not being there has no bearing on whether your ozonator is working. If you were to simply unplug the ozonator the bubles would not change in any way other than the fact they would simply be air rather than ozone in this case. Bubbles stopping is an indication that your injector is not drawing air/ozone at teh entrance to teh injector or the check valve simply isn't opening any longer. Maybe disconnecting the line at the ozone and blowing through the tube as suggested to see if the line is clear will help (be careful, what's in the tube can be nasty) but it may be unblocked and may make no difference or may just work temporarily. Now IF the problem is calcium buildup at the injector and you can get it to start drawing some air again by blowing in the tube you may want to put a little vinegar in a cup and set it down in the equipment compartment and then place the ozone tube in it. Instead of drawing air into the injector it will draw the vinegar in with this setup which will break down the calcium. The vinegar of course is an acid so it may/will drop your Ph some so be prepared to stabilize that after you're finished but drawing some vinegar through the injector in this manner is a good thing to do every few years, especially if you're in an area with hard water.
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My dealer gave me an ozonator "care sheet" and while there is really not much you can do to care for an ozonator, the vinegar flush was one of the things on the list. Unhook the tubing from the nipple on the ozonator, then put some vinegar in a cup and place the tubing in the vinegar. If you are gettting suction, this will pull the vinegar into the tubing and dissolve the calcium buildup as spatech mentioned. If it won't draw anything, you might have a faulty check valve or the venturi injector might be defective or badly clogged. In this case either replace the check valve or unscrew the injector from the mazzie and clean the port well with a toothbrush and some CLR or LimeAway then reassemble and try again.
My Del Eclipse Platinum Ozonator has a green LED indicator light showing that power is coming to the unit and you can also hear a faint buzzing or humming coming from the unit which lets you know that it is working. Good luck on the troubleshooting.
-Sarge
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Thank you everyone for your terrific ideas.
As soon as I can, I'm gunna make use of the suggestions. It "sounds" like I may be able to fix it myself and save a few bucks.
Thank you all again. Happy Holidays!
Tim
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The bubbles being there or not being there has no bearing on whether your ozonator is working. .
Spatech t.u.o,
I understand that the prescence of bubbles may not be a 100% gurantee that an ozinator is working, however, if there are no bubbles, doesn't that mean that there is definately somehting wrong with the ozone system?
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Spatech t.u.o,
I understand that the prescence of bubbles may not be a 100% gurantee that an ozinator is working, however, if there are no bubbles, doesn't that mean that there is definately somehting wrong with the ozone system?
The presence of bubbles, or the absense thereof, indicates that the hydraulics are woking, or in this case, not working, it has nothing to do with the ozone. The problem here is either insufficient draw or a blockage. This has nothing to do with the ozonator itself. It could be a "kinked" line running to the injector port either in the EQ area or possibly even in the foam. If the flow is restricted by a bend in the clear plastic plumbing the warm temperatures soften the plastic line and it kinks.
This is a relativley new spa and has not had time to accumulate mineral build up.
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The presence of bubbles, or the absense thereof, indicates that the hydraulics are woking, or in this case, not working, it has nothing to do with the ozone. The problem here is either insufficient draw or a blockage. This has nothing to do with the ozonator itself. It could be a "kinked" line running to the injector port either in the EQ area or possibly even in the foam. If the flow is restricted by a bend in the clear plastic plumbing the warm temperatures soften the plastic line and it kinks.
This is a relativley new spa and has not had time to accumulate mineral build up.
In my little world, I include the plumbing to and from the ozinator generator when mentioning the term "ozone system". Maybe this is where I am getting confused.
Would it be more accurate to say, if there are no bubbles, then there is no ozone entering the tub?
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Would it be more accurate to say, if there are no bubbles, then there is no ozone entering the tub?
yes and it would also be accurate to say that the presence of bubbles does not in any way tell you whether your ozonator is working because you could watch the bubbles flow and while watching you could unplug the ozonator and you would see no difference in the appearance of the bubbles. Absense of bubbles indicates your ozone plumbing has an issue. The best way to know your ozonator is working is to make sure you hear the buzz (a good barometer) and you can smell the ozone often if you ar familiar with the smell (same smell you get after a strong lightening storm).
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yes and it would also be accurate to say that the presence of bubbles does not in any way tell you whether your ozonator is working because you could watch the bubbles flow and while watching you could unplug the ozonator and you would see no difference in the appearance of the bubbles. Absense of bubbles indicates your ozone plumbing has an issue. The best way to know your ozonator is working is to make sure you hear the buzz (a good barometer) and you can smell the ozone often if you ar familiar with the smell (same smell you get after a strong lightening storm).
if I unplug the ozinator, bubbles would still be produced?
I thought that the bubles were produced by the 03 converting back to 02? IF there were no 03 being produced, then ther would be no bubbles.
If the ozonater is not producing the bubbles, what is?
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if I unplug the ozinator, bubbles would still be produced?
I thought that the bubles were produced by the 03 converting back to 02? IF there were no 03 being produced, then ther would be no bubbles.
If the ozonater is not producing the bubbles, what is?
The ozone plumbing draws just normal air through the line if the ozone is unplugged (unless you live in L.A. which means it's brown air). When the ozonator is plugged it creates ozone (O3), which then gets sucked in instead.
I'll harken back to your college days and give you an analogy that should make it click. Let's say you had a quite a few to drink at the frat house and stumbled home but decided you needed a little topper. You put a big bud in the bowl of your bong and start sucking on it. All of a sudden you realize "duh, I fergots to light it" because all you're getting is air no matter how hard you suck. Then you grab your Zippo ®, light up the bud and voila, a thick cloud enters your lungs as you lean back and grab the Doritos ®.
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Thanks. That makes sense.
cept for the bud part. Put I just replaced "straw" with bud and it all made sense, :)
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Let's put it this way, if the ozonator is working properly and doing what it is supposed to do, the bubbles you see will be "carriers" of O3 or ozone. If the ozonator is not functioning properly (not producing ozone), you will still see bubbles but they will be o2, because it will simply be drawing in the ambient air as long as there is suction at the mazzie and the line isn't kinked or blocked.
I think some people get confused about the bubble issue. We normally think of something "blowing" bubbles, but in the case of the mazzie/venturi set up, the bubbles you see are actually produced because of the suction at the venturi port. The ozonoator is producing ozone which is in turn being sucked into the stream of water flowing through the mazzie, the unit is not "blowing" ozone bubbles into the water. Hope that clears things up.
-Sarge
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Lawdawg
Both you and Spatech's answer explained it well to me.
Thanks.
It did not dawn on me that the system was drawing 02.
It was a slap on the head moment for me. Followed by a "Duh!" sound.
;)
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As my grandmother used to say, "we learn something new everyday!". ;D
-Sarge
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OK... had my first chance to take the access panel off and look. It is definately a problem with the check valve. It was strange... I could get it the work in the WRONG direction and I soaked it in vineger and blow it some compressed air. But it is shot ! But I could not hear a Hum from the Ozonator ( Jacuzzi Premium CD ) but It's screwed to the frame and I could not get my ear next to it. I touched it and could not feel anything. But the circulating pump is always running, so it may mask the sound. I put the tube attached to the ozonator next to my nose and could not detect any of the Fresh Rainstowm smell associated with ozone though. So I may have TWO broken items. Is there ANY OTHER WAY to check the ozonator ?
Thanks all.... Tim
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It gets even better !
I just re-read my manuals for the Tub and Ozonator.
The Ozoantor is supposed to run in conjunction with the circualtion pump, which means it should run most of the time, if not all the time.
BUT... I have the Pro-Tech LCD display which is supposed to show an "Ozonator" symbol on the display whenever the ozonator is on. I can't remember when, if ever, that I saw the little symbol. I do know that if it ever was there, I have not seen it in a long while.
So it's possibly my CD Ozonator is/was hooked up wrong, or never worked, or has not worked in a long time.
So, I know I have to replace the check valve, so when I do that, I'll open the control panel and check to see if it's wired correctly. Then I can determine if I need to re-wire or replace the ozonator.
Any idea how much they run ? It's a Jacuzzi Premium CD ozonator.
Thanks, Tim
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Tim,
I can't tell you much about that particular ozonator, but I will say, if you determine that you need to replace, I would suggest looking at the Del Platinum Eclipse CD ozonator. This is the unit I went with for my 355 ga. Sovreign. The Platinum model produces higher levels of ozone than the regular models. I found a spa parts dealer in NC who got my unit to me for about $150.00 and that included S&H too. Other than calling a service man out, I can't tell you any other way to be sure your ozonator is doing what it is supposed to be and what with repair rates, this might be one of those times where it would actually be cheaper to go ahead and replace it instead of trouble shooting. BTW- this dealer also took the time to confirm which type of plug I needed to plug the unit in to my control pak and made the change at no additional charge to me.
-Sarge
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Sarge,
Thanks for the info... Regards, Tim
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[size=16]"The Platinum model produces higher levels of ozone than the regular models."[/size]
Good Morning dawg,
I thought I read elsewhere on this forum that it is possible to have an ozonator that produces too much ozone. This accelerates deterioration of the underside of the cover, headrests, etc and increases ozone concentration in the room (if enclosed).
Is there a requirement to match ozone production to tub size? ???
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Snowbird,
Now that you say that, I have read somewhere that it's possible to have TOO much ozone and it can damage the cover, head pillow etc...
Tim
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I have heard that, but the dealer assured me that this unit was suitable for a spa my size (350 gal.). I have had the ozonator on for about 7 mos. now with no noticable effects on the pillows or the underside of the cover.
-Sarge
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[size=16]"The Platinum model produces higher levels of ozone than the regular models."[/size]
I thought I read elsewhere on this forum that it is possible to have an ozonator that produces too much ozone. This accelerates deterioration of the underside of the cover, headrests, etc and increases ozone concentration in the room (if enclosed).
Is there a requirement to match ozone production to tub size? ???
Snowbird, this really depends on who put the unit in, factory or dealer. Because a higher output ozonators would cost more, I don’t think either one of them are making the mistake of “over sizing”. I would think “under sizing would be more likely.
However, there are other reasons this will occur. The finer the bubbles the better, this keeps the ozone in suspension longer and contacting more water surface interacting with bacteria, nutrients, minerals and viruses. IF, the water is clean and pure, (hasn’t been used for a prolonged period of time), the ozone has nothing to take a like atom from and thus, remains to be ozone until it breaks the surface of the water and extracts an atom from the color dye in the pillows or cover. Some spas will neutralize excessive ozone so this does not occur.
It gets even better !
I just re-read my manuals for the Tub and Ozonator.
The Ozoantor is supposed to run in conjunction with the circualtion pump, which means it should run most of the time, if not all the time.
BUT... I have the Pro-Tech LCD display which is supposed to show an "Ozonator" symbol on the display whenever the ozonator is on. I can't remember when, if ever, that I saw the little symbol. I do know that if it ever was there, I have not seen it in a long while.
So it's possibly my CD Ozonator is/was hooked up wrong, or never worked, or has not worked in a long time.
So, I know I have to replace the check valve, so when I do that, I'll open the control panel and check to see if it's wired correctly. Then I can determine if I need to re-wire or replace the ozonator.
Any idea how much they run ? It's a Jacuzzi Premium CD ozonator.
Thanks, Tim
Pratzert, the ozone is drawn in to the water via the circulation pump action, these are the fine bubbles you see rising from the foot well. If the ozonators is receiving electric and producing ozone, then ozone is being drawn into the water. If the ozonators is NOT receiving electric it is NOT producing ozone and ONLY ambient air is being drawn into the water as seen in the fine bubbles, thus the bubbles are either air or ozone.
If you have no ICON, you are not producing ozone. If you have no air bubbles, you have no air/ozone being drawn into the water. The check valve is a “one way street” that allow air to be drawn in, but prevent water from going back into the ozonators. You should simply put it to your lips to blow through it one way only, that is the direction going back to the ozonators. The direction you can blow through is the direction going into the water flow. A compressor can blow through a check valve both ways and destroy it.
At first you had no air bubbles, this means you have a plumbing problem and the air bubbles are NOT being drawn into the water.
Secondly, you indicate, you are not getting an ICON, which means, you ozone is not drawing any amperage and is not working electrically. It should be a blue plastic ozonators labeled “necessities” and it has a label on the back, what are the first 4 numbers? 0405…… 0505…….0507……? How old is the spa? How old is the ozonator?
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J. McD,
Hi ! My Jacuzzi Spa is a J-350 and is a 2003 model.
The Ozonator is a Jacuzzi brand, factory installed Model / Part #MCD-50 6472-685. It seems to have been Mfg in Feb. 2003 becasue the "date" code is marked Feb 2003. The Serial #0020885475.
I have confirmed I need a new check valve.
I jave also opened up the control panel and verified that the ozonator IS wired correctly, but still do not get the Ozone symbol on my LCD display.
Is it a throw away item, or is there something I can do to open up the ozonator and fix it?
Do you have any suggestions for Jacuzzi parts?
Thank you for the help. Tim
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Tim, there have been some troubles reported in CD ozonators being produced by del for Jacuzzi/Sundance. They would be production from the mid 2005's. Your CD ozonator was manufactured in 2/03 and was probably installed prior to or at time of delivery. It is warrantied for replacement for one year and does have a limited life cycle I would usually expect to be 3 to 5 years. Take your ozonator into the dealer you bought the spa from and have him test it.
If you need to replace it, the cost you pay for the new ozone is the cost you have not paid for chemicals in that period of time. If you choose not to replace it, you will find that your water conditions will be different and will consume more chemicals, accumulating more TDS (total dissolved solids) requiring more frequent water changes.
In other words, it is time to buy a new ozonator. I would recommend one supplied by the tub manufacturer, because it could become a "reason" to void your warranty, especially if you had a problem with the circuit board. Remember, a CD ozonator is a charge and discharge operation that can reak havoc on your electronic circuit board and it does emit a magnetic energy field that needs to be properly filtered. All ozones are NOT the same.
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J.McD,
Thanks for the information. Any idea exactly "how" they test the ozonator ?
And yes, I prefer to replace it with a Jacuzzi model.
Do you have any suggestion on a reasonable source for
Jacuzzi parts?
Thanks, Tim
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NEWS FLASH>>>>
I opened up my Jacuzzi Ozonator and have found a Blown Fuse inside it. Who knows when or why? But maybe it happened during one of the many thuderstorms when my main breaker popped.
As best as I can read it... it looks like a 1A250V fuse about 3/4" long. (1 amp 250 volt.)
Can anybody PLEASE help identify this fuse a little better? Is it a Slow Blow type or an instant ?
I can pick one up probably at Radio Shack.
Thanks
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I doubt that it is a slow blow...these usually say "time-delay" on them somewhere. Time delay fuses are usually seen where there is a large "inrush" current, for example during start-up of a motor. Take the old fuse with you and find one with the same dimensions and ratings as the old, and you should be fine.
Steve
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I was able to replace the fuse in the Ozonator, but it blew immediately !
There must be some short in the unit somewhere.
Maybe in the power suply, or the corona unit itself.
So... unfortunately, it looks like I'm going to have to spend some bucks to replace it. I have asked the local dealer to get a price for it.
Any else have any other sources for Jacuzzi parts at a discount ?
Thanks, Tim