Can a power surge fry a control board?

[hottubdan]

I would question the non-warranty claim.  For them to deny warranty based on an assumption that the cause of the failure is the power surge.  Assuming new parts, you have a manufacturer's warranty, not dealer.

[Hoarty]

I would question the non-warranty claim.  For them to deny warranty based on an assumption that the cause of the failure is the power surge.  Assuming new parts, you have a manufacturer's warranty, not dealer.

Your mistake was mentioning the power outages. All you say in these kinds of situations is that it stopped working out of the blue and you have no idea why.

[SerjicalStrike]

Have the dealer submit it under warranty, not mention the power surge, and if it gets denied, THEN they can bill you.  That seems fair.  Electronic parts go bad all the time. 

[jamiho]

 It took a while for this to play out, so I'm just responding now.

- Our tub was delivered on 12/20, and hooked up on 12/21 by the electrician that did the wiring a couple weeks prior. It worked fine for 9 days.
- We had a little power disruption on 12/29
- The tub shut off on 12/30 and then stopped heating
- Our final electrical inspection was scheduled for 1/5, and the hot tub dealer would not send out a repair person until that was done
- We did not pass inspection because a #10 ground wire was installed and the Marquis manual specifies #8
- On 1/8 the electrician came back out and switched the #10 ground wire to a #8.  On 1/9 we passed final inspection by the city.
- On 1/10 the repair man came out.  He found the connection point to the heater on the board was fried, but everything else was fine. He said sometimes the boards just fail due to defects and it was hard to say what caused it.  He said he would have to ask the owner of their company about warranty coverage.  My husband told him about needing to switch out the ground wire, which was maybe a mistake.
- On 1/11 the owner of the hot tub deal said the warranty wouldn't cover it because the problem occurred while it was operating under unpermitted electrical.  They are giving us the part at cost, and not charging for labor.

I suppose that's fair.  But it's impossible to say if the problem was due to a surge or not, and there is no way the problem was because w had a #10 ground wire instead of a #8.

Just maybe a lesson for prospective other new hot tub owners.  You may not want to operate the tub until your electrical passes final inspection, and you may want to look into a surge protective device.

[Jacuzzi Jim]

  I am not an electrician, but very hard to believe the #10 wire made any difference! 

  Nice dealer by the way 

[JacuzziJack]

I was expecting a 'sad story' as I was reading your wrap-up post. I'd say the dealer treated you pretty well all things considered.

Most hot tubs as I understand it are pretty rigorously tested before they leave the factory and certified that everything works just fine,  because any snafu that comes up afterwards, are pointed back to the mfgrs. so they do a good job covering their back ends. But then there are a bunch of gray areas like cracks, leaks, and electrical issues just like yours. The dealer really did the right thing by not certifying the tub until after the electrical inspection. Kudos to them for catching the ground issue. Unless you ran all the pumps and features (high electrical load) for an extended period, it's unlikely the smaller ground was the culprit ...it probably was the surge. When power goes back on like that it can send high power down the line and knock out TVs, radios and all sorts of other electronics (motors are usually more tolerant but maybe not the starters).

Anyway, glad you got it resolved w/o a lot of cash outlay!  Enjoy.

[jamiho]

One clarification- this is a reconditioned tub purchased from a company that does only used tubs that they fix up.  They told me it had all new components installed by them.  Their warranty is for one year, but has a lot of exclusions including "acts of nature" and problems occurring under "unpermitted electrical."  I don't think the original manufacturer warranty applies anymore, though any warranty on the board to them could apply?

I really don't believe the problem was the ground wire.  It could have been the power surge I suppose, but here is no way to know for sure.

I'm not pleased with the result, but I do appreciate they are at least doing it at cost.

[jamiho]

Your mistake was mentioning the power outages. All you say in these kinds of situations is that it stopped working out of the blue and you have no idea why.

I think they would have figured it out anyway.  When I first called about the problem they said "It looks like you haven't had your final inspection yet" meaning I think they have access to the City's electrical permit website.

But yeah, for the future, offer as little info as possible.